Our Toronto office is not open for walk-ins. You can have your orders delivered to your address or pick them up from our factory at 1000 Edgeley Blvd, Vaughan.

Contour Seat

Contour shape custom cut foam dimensions
Ordering Details:
  • Fill in the sizes based on old foam cushions or new cover size.
  • As a rule of thumb, new foam should be 1/2″ bigger, all around, than the cover to fit snuggly. Add 1/2″ to thickness, width, and depth.
  • Add fibre wrapping to give the cushion a more rounded look and to keep fabric from wrinkling – see fibre details.
  • See table below for foam options. The higher the density the longer the foam will last before sagging or softening.
A) Enter Measurements
1. Back Thickness
inches
2. Front Thickness
inches
3. Maximum Depth
inches
4. Overall Width
inches
* Enter thickness to nearest 1/2" and other dimensions to nearest 1/4".
B) Choose Foam Type
* For more information about Foam Types see table below.
Please note: Blocks are 88" long. We can produce wider or longer sizes with a join. Proceed with joining.
C) Provide Pattern
D) Fibre Wrapping (Info)
E) Order Details
Unit Price
$15.00
Colour of Different Foam Types (Click on foam to see bigger picture)
VG12 Memory
Premium HR
Curon HD
Dry Foam
1030 to 1.9 lb.
1570C Charcoal

Foam Types and Specifications

Quality Part No. Description Density
(lbs/cubic foot)
Firmness Price / Board Foot
Cut to Size Sheets
Economy 1030Lightest weight, cheapest grade, used in toppers for spring mattresses. 1.0 lb. WhiteMedium $1.39 $1.39
13381.3 lb density, heavier and firmer than 1030. 1.3 lb. WhiteMedium Firm $1.59 $1.59
Basic 1515For better quality backs or mattress toppers (use 1515). Basic seating used for office furniture, dinnette seats or furniture that is sold at flea markets or discount stores. Has a low cost but also has a lower performance level. Can be used for Sofa Bed mattresses or better Camp mattresses for heavier use. 1.5 lb.
White
Soft $1.75 $1.48
1530 Medium $1.75 $1.48
1535 Medium Firm $1.75 $1.48
1545 Firm $1.75 $1.48
Good 1925This line is mostly used by furniture manufacturers that supply furniture to good stores. Good value for a conventional foam. Used for seating and bedding applications for full foam mattresses. Stores call it the best. We make better mattresses because we use better foam. 1.9 lb.
White
Medium $2.15 $1.82
1932 Medium Firm $2.15 $1.82
1938 Medium Firmer $2.15 $1.82
1943 Firm $2.15 $1.82
1955 X-Firm $2.15 $1.82
Curon HD C2130Used for better seating by the Upholstery trade. Makes a good mattress core that can be combined with High Resiliency, Natural Latex, or Memory Foam toppers. The Curon brand has been around for over 35 years and is well known for its performance and comfort compared to other polyurethane foam. The firmness rating is for a 4 or 5" cushion. Use lower compressions for thicker applications and higher ones for thinner use. 2.1 lb.
Blue
Medium $2.46 $2.09
C2135 Medium Firm $2.46 $2.09
C2145 Firm $2.46 $2.09
C2165 XX-Firm $2.75 $2.35
Premium HR HR18The best High Resiliency (HR) foam made in Canada. HR foam is heavier which means it maintains its thickness and firmness, much longer than traditional polyurethane grades that tend to soften with use. The Q18 and Q22 can be used for premium softer backs and seats. They can also be used long-lasting toppers for added comfort. This line is a little heavier than regular Premium HR and comes in Super Soft or Firmer Compressions. All Premium grades are non-allergenic and certiPUR-US certified. They are not made with any harmful chemiclas or sustances and have minimal off-gas; especially, when compared to some imported off shore grades which are used in boxed mattresses that are sold online or in some department stores. 2.6 lb.
Peach
Soft $4.15 $3.89
HR22 Medium Soft $4.15 $3.89
HR26 Medium $4.15 $3.89
HR31 Medium Firm $4.29 $3.64
HR35 Medium Firm $4.29 $3.64
HR41 Firm $4.29 $3.64
HR51 X-Firm $4.29 $3.64
HR61 XX-Firm $4.65 $4.09
Dry Fast (Outdoor Foam) DF32Dry Fast Outdoor Foam is ideal for outdoor cushions that are exposed to the elements. However, if you are using water-repellent fabric you may also want to consider Premium HR Plus foam. They are also mold and mildew resistant. 1.8 lb.
White
Medium $7.39
DF48 Firm $7.39
Other Types 1570CUsed in packaging applications 1.5 lb. CharcoalXX-Firm $2.35
1590Used for Ottomans or gym mats 1.5 lb. WhiteXX-Firm $2.02
2295Better quality than the 1590 but just as firm 2.2 lb. SilverXX-Firm $3.15
HR10Memory foam like HR foam with better air circulation and pressure point relief. 3.0 lb.
Light Green
Super Soft $5.15
Memory Foam MF3010Memory Foam for Mattress Toppers or Softer Seating 3.0 lb.
Light Blue
Soft $5.00
VG4012Memory Foam with swirls of cooling blue gel 4.0 lb.
Blue Swirls
Super Soft $7.15

What is comfortable ?
Anything you want it to be.
If you can draw it, we can cut it out of foam.

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