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Convolute Foam

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Ordering Details:
  1. Mattress Topper Sizes are available in 1530 (1.5 lb. medium) or Q22 (2.6 lb. HR medium soft) foam.
  2. Convolute sheets are only available in 1825 foam (1.8 lb. Medium).
A)Application

The convolute that we carry is 1.5” thick at the peak and ½” thick in the valley written as 0.5/1.5" thickness. You can make it thicker by combining it with a layer of other foam under it. You can also buy it in sheets and cut it to your size, and add it to the top of your seat cushion. In this case, you would flip it over, with the peaks down, so that you don’t see the peaks through your cover. The softer foam should be combined with the air pockets will you that initial softness and comfort that your cushion may be lacking.

B)Choose Size
(i) Available Sizes
(ii)Foam Quality
E)Order Details
Unit Price
$15.00
Colour of Different Foam Types (Click on foam to see bigger picture)
VG12 Memory
Premium HR
Curon HD
Dry Foam
1030 to 1.9 lb.
1570C Charcoal

Foam Types and Specifications

Quality Part No. Description Density
(lbs/cubic foot)		 Firmness Price / Board Foot
Cut to Size Sheets
Economy 1030Lightest weight, cheapest grade, used in toppers for spring mattresses. 1.0 lb. WhiteMedium $1.39 $1.39
13381.3 lb density, heavier and firmer than 1030. 1.3 lb. WhiteMedium Firm $1.59 $1.59
Basic 1515For better quality backs or mattress toppers (use 1515). Basic seating used for office furniture, dinnette seats or furniture that is sold at flea markets or discount stores. Has a low cost but also has a lower performance level. Can be used for Sofa Bed mattresses or better Camp mattresses for heavier use. 1.5 lb.
White		Soft $1.75 $1.48
1530 Medium $1.75 $1.48
1535 Medium Firm $1.75 $1.48
1545 Firm $1.75 $1.48
Good 1925This line is mostly used by furniture manufacturers that supply furniture to good stores. Good value for a conventional foam. Used for seating and bedding applications for full foam mattresses. Stores call it the best. We make better mattresses because we use better foam. 1.9 lb.
White		Medium $2.15 $1.82
1932 Medium Firm $2.15 $1.82
1938 Medium Firmer $2.15 $1.82
1943 Firm $2.15 $1.82
1955 X-Firm $2.15 $1.82
Curon HD C2130Used for better seating by the Upholstery trade. Makes a good mattress core that can be combined with High Resiliency, Natural Latex, or Memory Foam toppers. The Curon brand has been around for over 35 years and is well known for its performance and comfort compared to other polyurethane foam. The firmness rating is for a 4 or 5" cushion. Use lower compressions for thicker applications and higher ones for thinner use. 2.1 lb.
Blue		Medium $2.46 $2.09
C2135 Medium Firm $2.46 $2.09
C2145 Firm $2.46 $2.09
C2165 XX-Firm $2.75 $2.35
Premium HR HR18The best High Resiliency (HR) foam made in Canada. HR foam is heavier which means it maintains its thickness and firmness, much longer than traditional polyurethane grades that tend to soften with use. The Q18 and Q22 can be used for premium softer backs and seats. They can also be used long-lasting toppers for added comfort. This line is a little heavier than regular Premium HR and comes in Super Soft or Firmer Compressions. All Premium grades are non-allergenic and certiPUR-US certified. They are not made with any harmful chemiclas or sustances and have minimal off-gas; especially, when compared to some imported off shore grades which are used in boxed mattresses that are sold online or in some department stores. 2.6 lb.
Peach		Soft $4.15 $3.89
HR22 Medium Soft $4.15 $3.89
HR26 Medium $4.15 $3.89
HR31 Medium Firm $4.29 $3.64
HR35 Medium Firm $4.29 $3.64
HR41 Firm $4.29 $3.64
HR51 X-Firm $4.29 $3.64
HR61 XX-Firm $4.65 $4.09
Dry Fast (Outdoor Foam) DF32Dry Fast Outdoor Foam is ideal for outdoor cushions that are exposed to the elements. However, if you are using water-repellent fabric you may also want to consider Premium HR Plus foam. They are also mold and mildew resistant. 1.8 lb.
White		Medium $7.39
DF48 Firm $7.39
Other Types 1570CUsed in packaging applications 1.5 lb. CharcoalXX-Firm $2.35
1590Used for Ottomans or gym mats 1.5 lb. WhiteXX-Firm $2.02
2295Better quality than the 1590 but just as firm 2.2 lb. SilverXX-Firm $3.15
HR10Memory foam like HR foam with better air circulation and pressure point relief. 3.0 lb.
Light Green		Super Soft $5.15
Memory Foam MF3010Memory Foam for Mattress Toppers or Softer Seating 3.0 lb.
Light Blue		Soft $5.00
VG4012Memory Foam with swirls of cooling blue gel 4.0 lb.
Blue Swirls		Super Soft $7.15

Foam Accessories (Click on product below to buy)

Block Length Sheets

Foam Mattress Size

Order Seat Shapes

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Other Foam Products

Bean Bag Chairs

Shredded Foam

What is comfortable ?
Anything you want it to be.
If you can draw it, we can cut it out of foam.

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Accessories
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Fibre Wrapping

Polyester Fibre is mainly used as a comfort layer on top of foam, or by itself, as stuffing in furniture backs. The most common and default thickness, when you order fibre wrap, is 1.25″ thick. It is cut to the size of the cushion and joined, using foam adhesive, to the top, bottom and front of a seat cushion.

Polyester Fibre is mainly used as a comfort layer on top of foam, or by itself, as stuffing in furniture backs. The most common and default thickness, when you order fibre wrap, is 1.25″ thick. It is cut to the size of the cushion and joined, using foam adhesive, to the top, bottom and front of a seat cushion.

The fibre fills in all the gaps in the fabric and gives the finished cushion a more rounded look. Without the fibre the foam alone will look flat and the fabric may appear loose and saggy.

Since fibre compresses easily, you do not need to make an allowance for the fibre when deciding on your foam size or thickness.

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Order Availability

1
Processing vs. Shipping Time

Processing time is the time it takes to get your order ready to leave our factory. This includes receiving the pattern (for pattern cuts), cutting the foam, fabrication, performing quality checks and packing for shipment. Processing times are displayed below:

  • Foam cut to size minimum 3 hours from time of order
  • Foam that is wrapped with fibre (5 days or less)
  • Mattress size (foam only) or pre-made stock mattresses (2 Days or less)
  • Standard size layered mattress with cover (10 Days)
  • Custom sized mattress, including boat mattress, with cover (15 Days)

Shipping time is the time for your item(s) to travel from our factory to your destination.

2
Quicker Pickup Available
  • We stock all our foam types in block form
  • You can request a quicker 3-hour pickup in the checkout page
  • Your order will be ready 3 hours after it is placed
  • Factory location – 1000 Edgeley Boulevard Vaughan, ON
  • Business hours – Monday to Friday from 9:00 am to 5:00 pm
  • We are closed for lunch from 12:30 pm to 1:00 pm
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3
Delivery Quote
  • All foam and mattresses are compressed and roll packed to keep the cost of delivery down
  • All foam orders are processed and shipped within 5 days of receipt
  • Add your address information in the cart page for a quote on delivery