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Deluxe Multilayered Mattress

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1. Exterior Cover - premium natural eco-friendly quilted reversible cover
2. Convolute Toppers - for initial comfort, pressure relief & air circulation
3. Transition Layer - gradual transition between softer topper & firmer core
4. Firmer Core - for better support & natural spine alignment
5. Topper & Transition Layers - reversible mattress same on both sides
6. Firm Edges - firmer border around mattress for better edge support
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Two-sided Reversible Mattress. Made with 1.9 lb. toppers & core

Curon High Density transition layers & firm edges.

Two-sided Reversible Mattress. Made with 1.9 lb. toppers,

HR transition layers, Curon HD core & firm edges.

Two-sided Reversible Mattress. Made with HR toppers,

HR transition layers, HR Plus core & firm edges.

Ordering details:
  • Select the level of quality from the 3 possible combinations.
  • Please select a standard size. Contact us for custom sizes.
  • Select firmness based on weight and preference.
  • Keep in mind, a softer mattress will be more comfortable but a firmer mattress will give you better support and lower back pain relief.
  • See cover details, click on the link for more information.
  • Add an optional Fireshield Barrier and HealthGuard Mattress Pad to protect your mattress and keep it clean.
  • Other custom sizes and natural options are available at Foamite.
  • What you should know about Mattress Warranty.

Fireshield Barrier

It is a separate natural fire barrier, which encases the foam underneath the mattress cover. It provides open flame protection and prevents the foam from igniting or fire from spreading. It is self-extinguishing when the flame is taken away. The natural way to protect yourself and eliminate harmful fire retardant chemicals from foam. Read more>

A)Select Quality
B)Pick a Standard Size
C)Select a Firmness
D)Mattress Cover
E)Fireshield Barrier
F)HealthGuard Pad
G) Order Details
Unit Price
$10.00

HealthGuard Mattress Pad and Health Protector

This Natural Bamboo terry cotton stretch cover fits over your mattress cover to protect it and keep it clean. It is made with stretch sides and a rubber band on the bottom to fit mattresses in a variety of different thicknesses.

It is a mattress and health protector. It is washable and 100% waterproof. It protects your mattress from spills and stains that could otherwise void your warranty.

It is made from silky soft breathable organic fibre which eliminates dust mites, mold, mildew, fungus and bacteria. Natural Bamboo fabric wicks away moisture for a more comfortable sleep. It is also thermal regulating, and keeps you cooler in the summer and warmer in the winter.

It is very durable and comes with a 5 year warranty. Recommended by Doctors for Allergen Reduction, Asthma, Allergies and Eczema.

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Mattress Warranty

If you buy a mattress from us, and you have a problem, we will focus on a solution rather than dwelling on the problem. You can bring your mattress back to our Vaughan Factory, for as long as you own it, and we can re-work it for a fraction of the cost of buying a new mattress. Its better for you and the environment.

As a manufacturer of custom foam mattresses, that are made with better quality foam, we can honestly tell you that most retail mattress warranties are not worth the paper they are written on. We know this because foam is the key comfort ingredient used in all mattresses and as a foam manufacturer, we know foam.

Conventional spring mattress retailers warranty their mattresses against the spring core from breaking or bending out of shape. That rarely happens, instead what is a common occurrence is the sagging of the top comfort layers. However, if you were to call them on it, they would tell you that this is “normal wear” and not covered by warranty.

Spring Mattresses are mostly filled with air and made with lightweight comfort ingredients that
sag prematurely. This is considered "normal wear" and not covered by warranty.

This is why the biggest complaint at our Vaughan Factory Showroom, about competitor’s mattresses, is that “my 20-year warrantied mattress has only lasted 3 or 4 years, and it is not covered by warranty”.

The foam mattress sellers also follow a similar approach. Foam mattress warranties cover the mattress from sagging more than 1.5” in thickness. However, the warranty does not cover the softening of the foam, which will leave you sagging into the mattress and cause back problems due to the lack of support. When you call for warranty, they will tell you that this is “normal wear” and that all foam does that.

This is true but all foam is not created equal and you should know that that High Resiliency foam does not sag or soften as quickly as the conventional polyurethane grades that are used in mattresses that are sold in stores or that are compress rolled into boxes and sold online.

For more detailed information please see – Mattress Warranty.

Ergocheck Testing

An overly firm seat or mattress creates uncomfortable pressure points (above) that cause restless tossing and turning. The right firmness (below) is more relaxing and restful.

Ergocheck Testing uses a specially designed pad with hundreds of tiny sensors that measure the physical pressure between the body and a specific seat or mattress firmness. Although it is predominately used to choose the right mattress firmness the results can be used as a guideline for seat cushions as well. Choose a firmness based on your weight, preference and the test results.

For example, if you weigh between 140 to 180 lbs, you would fall in the medium category. Your firmness options (the last 2 numbers of the foam) would be between 24 and 30 ILD (Indentation Load Deflection). You can choose lower or higher in your range or from the next range based on your preference, foam thickness, and the intended use of the foam.

Keep in mind, Back Foam does not need to be as firm as a Seat Foam because it does not support as much weight. Also a seat needs to be firmer than a mattress because there is more weight concentrated in one spot.

If you go too far from your weight range or too firm, you will get uncomfortable pressure points that will cause you to toss and turn excessively and prevent you from sitting or sleeping comfortably.

Fireshield Barrier

"It should be a no brainer..."

Foamite’s Fireshield barrier is made from silica fibres which are basically the same sand particles that are used in the production of glass. It is inherently flame resistant. Although it burns when it is directly exposed to a flame, it is still difficult to ignite and it is self-extinguishing when the flame is taken away. The same ingredients that are used to make the Fireshield Barrier are widely used in high performance protective clothing that is worn by Firefighters.

The flame resistance is combined with other desirable textile properties such as durability and a good hand feel. This is the same fibre system that is being used by the U.S. military for undergarments worn by combat troops.

Consumer Education

Foamite‘s public relations campaign to educate consumers about fire-resistant foam, used in bedding, has generated a lot of interest amongst local Firefighters and sleep experts. “We believe we have a responsibility to make safer mattresses, but ultimately it is up to the consumer to decide what is best for them”, says Bill Lynch, Foamite’s Operations Manager.

Every day one person dies in a bedroom fire

“In terms of safety, the issue of open-flame resistant mattresses is equally as important to mattresses as airbags were to automobiles ten years ago. Considering that someone in the United States dies in a bedroom fire every day (according to the U.S. Consumer Products and Safety Commission), many of whom are children, we should not wait until regulations are mandatory before we offer safer foam to consumers. Give yourself a chance. Save a little on the thickness or the cover, but make sure that you buy a fireshield barrier for your mattress. It’s a no brainer.”

What's a Fireshield™ Barrier?

It is a separate fire barrier, which encases the foam underneath the mattress cover. It adds even more protection to fire retardant foam. It provides open flame protection and prevents the foam from igniting or fire from spreading.

The Fireshield material has received a commendation from the Children’s Coalition for fire-safe Mattresses and the fibres used have been verified under California Proposition 65.

Visco Natura Quilted 2-Sided Cover

Visco Natura Cover

People today are increasingly concerned with their quality of living. Whether you realize it or not your quality of life is closely linked to how well you sleep. A more relaxed, deep sleep enables us to get more out of life – making our days more productive and enjoyable.

The Visco Natura Cover is yet another eco-friendly cover offered by Foamite. This is a premium cover that is made with viscous fibres which are derived from a tree’s cellulose. At 320 grams this fabric has a very high thread count. The majority of materials used in Europe, are only 230 grams in weight. The Visco Natura is thicker and heavier making it much more durable. It is an off-white colour and soft to the touch because of its high viscous content.

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Order Availability

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Processing vs. Shipping Time

Processing time is the time it takes to get your order ready to leave our factory. This includes receiving the pattern (for pattern cuts), cutting the foam, fabrication, performing quality checks and packing for shipment. Processing times are displayed below:

  • Foam cut to size minimum 3 hours from time of order
  • Foam that is wrapped with fibre (5 days or less)
  • Mattress size (foam only) or pre-made stock mattresses (2 Days or less)
  • Standard size layered mattress with cover (10 Days)
  • Custom sized mattress, including boat mattress, with cover (15 Days)

Shipping time is the time for your item(s) to travel from our factory to your destination.

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Quicker Pickup Available
  • We stock all our foam types in block form
  • You can request a quicker 3-hour pickup in the checkout page
  • Your order will be ready 3 hours after it is placed
  • Factory location – 1000 Edgeley Boulevard Vaughan, ON
  • Business hours – Monday to Friday from 9:00 am to 5:00 pm
  • We are closed for lunch from 12:30 pm to 1:00 pm
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Delivery Quote
  • All foam and mattresses are compressed and roll packed to keep the cost of delivery down
  • All foam orders are processed and shipped within 5 days of receipt
  • Add your address information in the cart page for a quote on delivery